The Process
From Flat Sheet to Custom Support
Low-temperature thermoplastic (PCL) softens when heated, allowing it to be molded directly to the patient's limb. As it cools, the material hardens into a rigid support structure. The process is repeatable — reheat to adjust the fit as the patient recovers.
Why thermoplastic?
- Low activation temperature — safe for direct molding
- Conforms precisely to individual anatomy
- Rigid and stable after cooling
- Re-moldable for adjustments over time
- Lightweight and low-profile